How to Replace the Flint in a Zippo Lighter

Replacing the Flint

The average user needs to replace the flint approximately every few weeks.

 

To replace the flint, it must first be removed from the flint holder:

  1. First, remove the inner unit (insert) from the housing.
  2. Turn it over and use a small screwdriver or coin to unscrew the flint spring. Remove the spring slowly. (Tip: the spring is under tension, so make sure it does not fly away.)
  3. Turn the inner unit (insert) back with the correct side up and remove the remaining piece of flint, if present, by gently tapping the inner unit on a hard surface. (Tip: remove stubborn pieces of flint or dirt with an unfolded paperclip.)
  4. Place a new flint in the brass-colored flint holder. Be careful not to confuse the copper tip at the end of the flint spring. Even though it looks like a flint, it is not.
  5. Place the flint spring back in and turn it clockwise until it is securely fastened

Important tip: make sure the screw is tightly fastened so that the lid can close completely. A good seal helps slow down the evaporation of the lighter fluid. Tighten the screw again if the lid does not close.

  1. If you attach the flint wheel after placing a new flint, turn the wheel backward a few times.

Tip: you can store extra flints under the felt layer for later use.