Trimming/Replacing the Wick of a Zippo Lighter
Wick Maintenance
A new wick is always white. Over time, the wick turns black due to soot buildup, which affects its performance. If this is the case, you need to "trim" the wick:
- Use tweezers or needle-nose pliers to gently pull the wick upward until the clean wick appears. Hold the wick as low as possible to prevent it from tearing.
- Use scissors or wire cutters to also cut off the end of the top of the chimney.
Tip: this should be done once or twice a year. Each wick is almost four (4) centimeters long, so you will need to replace the wick after cutting it 2-3 times. The wick must be replaced if the lighter does not ignite properly or if the ignition process has to be repeated multiple times.
Replacing the Wick
Installing a new wick in a normal or slim lighter model:
- Remove all parts of the interior; the flint screw, the felt, the packing material, and the old wick.
Tip: for faster and easier assembly, carefully put the packing material back together in the same order in which you took it apart. The parts will then fit together better.
- Install the new wick through the chimney hole and bend the top of the wick over the chimney to hold it in place during reassembly.
Note: in the case of a pipe lighter, the chimney cap can be removed. Simply slide your thumb under the edge at both ends and lift it up.
- Replace the packing material by weaving the wick through the filling in small pieces in a serpentine or "S" pattern.
Tip: the goal is to have the wick make as much contact with the packing material as possible.
- Place the felt back over the flint tube and secure it with the flint spring as mentioned earlier.
Tip: make sure the flint does not fall out during this process.
- Cut the wick evenly at the level of the chimney and place the insert back into the casing.